Human Following Robot Using Arduino and Ultrasonic Sensor

Submitted by Gourav Tak on

Working of Human Following Robot Using Arduino

In recent years, robotics has witnessed significant advancements, enabling the creation of intelligent machines that can interact with the environment. One exciting application of robotics is the development of human-following robots. These robots can track and follow a person autonomously, making them useful in various scenarios like assistance in crowded areas, navigation support, or even as companions. In this article, we will explore in detail how to build a human following robot using Arduino and three ultrasonic sensors, complete with circuit diagrams and working code. Also, check all the Arduino-based Robotics projects by following the link.

The working of a human following robot using Arduino code and three ultrasonic sensors is an interesting project. What makes this project particularly interesting is the use of not just one, but three ultrasonic sensors. This adds a new dimension to the experience, as we typically see humans following a robot built with one ultrasonic, two IR, and one servo motor.  This servo motor has no role in the operation and also adds unnecessary complications. So I removed this servo and the IR sensors and used 3 ultrasonic sensors. With ultrasonic sensors, you can measure distance and use that information to navigate and follow a human target. Here’s a general outline of the steps involved in creating such a robot.

 

 

Components Needed for Human Following Robot Using Arduino

  • Arduino UNO board ×1

  • Ultrasonic sensor ×3

  • L298N motor driver ×1

  • Robot chassis

  • BO motors ×2

  • Wheels ×2

  • Li-ion battery 3.7V ×2

  • Battery holder ×1

  • Breadboard

  • Ultrasonic sensor holder ×3

  • Switch and jumper wires

Human Following Robot Using Arduino Circuit Diagram

Here is the schematic diagram of a Human-following robot circuit.

Arduino Human Following Robot Circuit Diagram

This design incorporates three ultrasonic sensors, allowing distance measurements in three directions front, right, and left. These sensors are connected to the Arduino board through their respective digital pins. Additionally, the circuit includes two DC motors for movement, which are connected to an L298N motor driver module. The motor driver module is, in turn, connected to the Arduino board using its corresponding digital pins. To power the entire setup, two 3.7V li-ion cells are employed, which are connected to the motor driver module via a switch.

Overall, this circuit diagram showcases the essential components and connections necessary for the Human-following robot to operate effectively.

arduino human following robot circuit

Circuit Connection:

Arduino and HC-SR04 Ultrasonic Sensor Module:

HC-SR04 Ultrasonic sensor Module

  • Connect the VCC pin of each ultrasonic sensor to the 5V pin on the Arduino board.

  • Connect the GND pin of each ultrasonic sensor to the GND pin on the Arduino board.

  • Connect the trigger pin (TRIG) of each ultrasonic sensor to separate digital pins (2,4, and 6) on the Arduino board.

  • Connect the echo pin (ECHO) of each ultrasonic to separate digital pins (3,5, and 7) on the Arduino board.

Arduino and Motor Driver Module:

  • Connect the digital output pins of the Arduino (digital pins 8, 9, 10, and 11) to the appropriate input pins (IN1, IN2, IN3, and IN4) on the motor driver module.

  • Connect the ENA and ENB pins of the motor driver module to the onboard High state pin with the help of a female header.

  • Connect the OUT1, OUT2, OUT3, and OUT4 pins of the motor driver module to the appropriate terminals of the motors.

  • Connect the VCC (+5V) and GND pins of the motor driver module to the appropriate power (Vin) and ground (GND) connections on the Arduino.

Power Supply:

  • Connect the positive terminal of the power supply to the +12V input of the motor driver module.

  • Connect the negative terminal of the power supply to the GND pin of the motor driver module.

  • Connect the GND pin of the Arduino to the GND pin of the motor driver module.

Human Following Robot Using Arduino Code

Here is a simple 3 Ultrasonic sensor-based Human following robot using Arduino Uno code that you can use for your project.

Ultrsonic Sensors on Robot

This code reads the distances from three ultrasonic sensors (‘frontDistance’, ‘leftDistance’, and ‘rightDistance’). It then compares these distances to determine the sensor with the smallest distance. If the smallest distance is below the threshold, it moves the car accordingly using the appropriate motor control function (‘moveForward()’, ‘turnLeft()’, ‘turnRight()’). If none of the distances are below the threshold, it stops the motor using ‘stop()’.

In this section, we define the pin connections for the ultrasonic sensors and motor control. The S1Trig, S2Trig, and S3Trig, variables represent the trigger pins of the three ultrasonic sensors, while S1Echo, S2Echo, and S3Echo, represent their respective echo pins.

The LEFT_MOTOR_PIN1, LEFT_MOTOR_PIN2, RIGHT_MOTOR_PIN1, and RIGHT_MOTOR_PIN2 variables define the pins for controlling the motors.

The MAX_DISTANCE and MIN_DISTANCE_BACK variables set the thresholds for obstacle detection.

// Ultrasonic sensor pins
#define S1Trig 2
#define S2Trig 4
#define S3Trig 6
#define S1Echo 3
#define S2Echo 5
#define S3Echo 7
// Motor control pins
#define LEFT_MOTOR_PIN1 8
#define LEFT_MOTOR_PIN2 9
#define RIGHT_MOTOR_PIN1 10
#define RIGHT_MOTOR_PIN2 11
// Distance thresholds for obstacle detection
#define MAX_DISTANCE 40
#define MIN_DISTANCE_BACK 5

Make sure to adjust the values of ‘MIN_DISTANCE_BACK’ and ‘MAX_DISTANCE’ according to your specific requirements and the characteristics of your robot.

The suitable values for ‘MIN_DISTANCE_BACK’ and ‘MAX_DISTANCE’ depend on the specific requirements and characteristics of your human-following robot. You will need to consider factors such as the speed of your robot, the response time of the sensors, and the desired safety margin

Here are some general guidelines to help you choose suitable values.

MIN_DISTANCE_BACK’ This value represents the distance at which the car should come to a stop when an obstacle or hand is detected directly in front. It should be set to a distance that allows the car to back safely without colliding with the obstacle or hand. A typical value could be around 5-10 cm.

MAX_DISTANCE’ This value represents the maximum distance at which the car considers the path ahead to be clear and can continue moving forward. It should be set to a distance that provides enough room for the car to move without colliding with any obstacles or hands. If your hand and obstacles are going out of this range, the robot should be stop. A typical value could be around 30-50 cm.

These values are just suggestions, and you may need to adjust them based on the specific characteristics of your robot and the environment in which it operates.

These lines set the motor speed limits. ‘MAX_SPEED’ denotes the upper limit for motor speed, while ‘MIN_SPEED’ is a lower value used for a slight left bias. The speed values are typically within the range of 0 to 255, and can be adjusted to suit our specific requirements.

// Maximum and minimum motor speeds
#define MAX_SPEED 150
#define MIN_SPEED 75

The ‘setup()’ function is called once at the start of the program. In the setup() function, we set the motor control pins (LEFT_MOTOR_PIN1, LEFT_MOTOR_PIN2, RIGHT_MOTOR_PIN1, RIGHT_MOTOR_PIN2) as output pins using ‘pinMode()’ . We also set the trigger pins (S1Trig, S2Trig, S3Trig) of the ultrasonic sensors as output pins and the echo pins (S1Echo, S2Echo, S3Echo) as input pins. Lastly, we initialize the serial communication at a baud rate of 9600 for debugging purposes.

void setup() {
  // Set motor control pins as outputs
  pinMode(LEFT_MOTOR_PIN1, OUTPUT);
  pinMode(LEFT_MOTOR_PIN2, OUTPUT);
  pinMode(RIGHT_MOTOR_PIN1, OUTPUT);
  pinMode(RIGHT_MOTOR_PIN2, OUTPUT);
  //Set the Trig pins as output pins
  pinMode(S1Trig, OUTPUT);
  pinMode(S2Trig, OUTPUT);
  pinMode(S3Trig, OUTPUT);
  //Set the Echo pins as input pins
  pinMode(S1Echo, INPUT);
  pinMode(S2Echo, INPUT);
  pinMode(S3Echo, INPUT);
  // Initialize the serial communication for debugging
  Serial.begin(9600);
}

This block of code consists of three functions (‘sensorOne()’, ‘sensorTwo()’, ‘sensorThree()’) responsible for measuring the distance using ultrasonic sensors.

The ‘sensorOne()’ function measures the distance using the first ultrasonic sensor. It's important to note that the conversion of the pulse duration to distance is based on the assumption that the speed of sound is approximately 343 meters per second. Dividing by 29 and halving the result provides an approximate conversion from microseconds to centimeters.

The ‘sensorTwo()’ and ‘sensorThree()’ functions work similarly, but for the second and third ultrasonic sensors, respectively.

// Function to measure the distance using an ultrasonic sensor
int sensorOne() {
  //pulse output
  digitalWrite(S1Trig, LOW);
  delayMicroseconds(2);
  digitalWrite(S1Trig, HIGH);
  delayMicroseconds(10);
  digitalWrite(S1Trig, LOW);
  long t = pulseIn(S1Echo, HIGH);//Get the pulse
  int cm = t / 29 / 2; //Convert time to the distance
  return cm; // Return the values from the sensor
}
//Get the sensor values
int sensorTwo() {
  //pulse output
  digitalWrite(S2Trig, LOW);
  delayMicroseconds(2);
  digitalWrite(S2Trig, HIGH);
  delayMicroseconds(10);
  digitalWrite(S2Trig, LOW);
  long t = pulseIn(S2Echo, HIGH);//Get the pulse
  int cm = t / 29 / 2; //Convert time to the distance
  return cm; // Return the values from the sensor
}
//Get the sensor values
int sensorThree() {
  //pulse output
  digitalWrite(S3Trig, LOW);
  delayMicroseconds(2);
  digitalWrite(S3Trig, HIGH);
  delayMicroseconds(10);
  digitalWrite(S3Trig, LOW);
  long t = pulseIn(S3Echo, HIGH);//Get the pulse
  int cm = t / 29 / 2; //Convert time to the distance
  return cm; // Return the values from the sensor
}

In this section, the ‘loop()’ function begins by calling the ‘sensorOne()’, ‘sensorTwo()’, and ‘sensorThree()’ functions to measure the distances from the ultrasonic sensors. The distances are then stored in the variables ‘frontDistance’, ‘leftDistance’, and ‘rightDistance’.

Next, the code utilizes the ‘Serial’ object to print the distance values to the serial monitor for debugging and monitoring purposes.

void loop() {
  int frontDistance = sensorOne();
  int leftDistance = sensorTwo();
  int rightDistance = sensorThree();
  Serial.print("Front: ");
  Serial.print(frontDistance);
  Serial.print(" cm, Left: ");
  Serial.print(leftDistance);
  Serial.print(" cm, Right: ");
  Serial.print(rightDistance);
  Serial.println(" cm");

In this section of code condition checks if the front distance is less than a threshold value ‘MIN_DISTANCE_BACK’ that indicates a very low distance. If this condition is true, it means that the front distance is very low, and the robot should move backward to avoid a collision. In this case, the ‘moveBackward()’ function is called.

if (frontDistance < MIN_DISTANCE_BACK) {
    moveBackward();
    Serial.println("backward");

If the previous condition is false, this condition is checked. if the front distance is less than the left distance, less than the right distance, and less than the ‘MAX_DISTANCE’ threshold. If this condition is true, it means that the front distance is the smallest among the three distances, and it is also below the maximum distance threshold. In this case, the ‘moveForward()’ function is called to make the car move forward.

else if (frontDistance < leftDistance && frontDistance < rightDistance && frontDistance < MAX_DISTANCE) {
    moveForward();
    Serial.println("forward");

If the previous condition is false, this condition is checked. It verifies if the left distance is less than the right distance and less than the ‘MAX_DISTANCE’ threshold. This condition indicates that the left distance is the smallest among the three distances, and it is also below the minimum distance threshold. Therefore, the ‘turnLeft()’ function is called to make the car turn left.

else if (leftDistance < rightDistance && leftDistance < MAX_DISTANCE) {
    turnLeft();
    Serial.println("left");

If neither of the previous conditions is met, this condition is checked. It ensures that the right distance is less than the ‘MAX_DISTANCE’ threshold. This condition suggests that the right distance is the smallest among the three distances, and it is below the minimum distance threshold. The ‘turnRight()’ function is called to make the car turn right.

else if (rightDistance < MAX_DISTANCE) {
    turnRight();
    Serial.println("right");

If none of the previous conditions are true, it means that none of the distances satisfy the conditions for movement. Therefore, the ‘stop()’ function is called to stop the car.

 else {
    stop();
    Serial.println("stop");

In summary, the code checks the distances from the three ultrasonic sensors and determines the direction in which the car should move based on the 3 ultrasonic sensors with the smallest distance.

 

Important aspects of this Arduino-powered human-following robot project include:

  • Three-sensor setup for 360-degree human identification
  • Distance measurement and decision-making in real-time
  • Navigation that operates automatically without human assistance
  • Avoiding collisions and maintaining a safe following distance

 

 

Technical Summary and GitHub Repository 

Using three HC-SR04 ultrasonic sensors and an L298N motor driver for precise directional control, this Arduino project shows off the robot's ability to track itself. For simple replication and modification, the full source code, circuit schematics, and assembly guidelines are accessible in our GitHub repository. To download the Arduino code, view comprehensive wiring schematics, and participate in the open-source robotics community, visit our GitHub page.

Code Schematics Download Icon

 

Frequently Asked Questions

⇥ How does an Arduino-powered human-following robot operate?
Three ultrasonic sensors are used by the Arduino-powered human following robot to determine a person's distance and presence. After processing this data, the Arduino manages motors to follow the identified individual while keeping a safe distance.

⇥ Which motor driver is ideal for an Arduino human-following robot?
The most widely used motor driver for Arduino human-following robots is the L298N. Additionally, some builders use the L293D motor driver shield, which connects to the Arduino Uno directly. Both can supply enough current for small robot applications and manage 2-4 DC motors.

⇥ Is it possible to create a human-following robot without soldering?
Yes, you can use motor driver shields that connect straight to an Arduino, breadboards, and jumper wires to construct a human-following robot. For novices and prototyping, this method is ideal.

⇥ What uses do human-following robots have in the real world?
Shopping cart robots in malls, luggage-carrying robots in airports, security patrol robots, elderly care assistance robots, educational demonstration robots, and companion robots that behave like pets are a few examples of applications.

 

Conclusion

This human following robot using Arduino project and three ultrasonic sensors is an exciting and rewarding project that combines programming, electronics, and mechanics. With Arduino’s versatility and the availability of affordable components, creating your own human-following robot is within reach.

Human-following robots have a wide range of applications in various fields, such as retail stores, malls, and hotels, to provide personalized assistance to customers. Human-following robots can be employed in security and surveillance systems to track and monitor individuals in public spaces. They can be used in Entertainment and events, elderly care, guided tours, research and development, education and research, and personal robotics.

They are just a few examples of the applications of human-following robots. As technology advances and robotics continues to evolve, we can expect even more diverse and innovative applications in the future.

Explore Practical Projects Similar To Robots Using Arduino

Explore a range of hands-on robotics projects powered by Arduino, from line-following bots to obstacle-avoiding vehicles. These practical builds help you understand sensor integration, motor control, and real-world automation techniques. Ideal for beginners and hobbyists, these projects bring theory to life through interactive learning.

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How to Add a Loudspeaker to LiteWing ESP32 Drone for Wireless Audio Announcement

Submitted by Vishnu S on

In this project, we upgraded LiteWing, an ESP32-based development drone by adding a lightweight Bluetooth speaker system to extend its capabilities beyond flight. By adding a simple Bluetooth audio setup, the drone can now deliver real-time announcements, voice messages, or music directly from the air without requiring any additional coding. The entire system works through a standard Bluetooth connection, making it easy to set up, practical for demonstrations, events, and experimental applications while also being fun.
If you want to learn how to make a DIY Bluetooth speaker, check out the article titled “Build a Compact and Portable DIY Bluetooth Speaker.” By combining wireless communication and lightweight audio hardware, this setup makes it possible to use the drone announcements, campus activities, safety alerts, and creative applications. Our collection of DIY drone projects focuses on building programmable and sensor-equipped drones using microcontrollers such as ESP32 and related technologies.

Drone with Loudspeaker: Add a Bluetooth Speaker System to the LiteWing ESP32 Drone

A beginner-friendly, step-by-step guide to build a loudspeaker drone for real-time aerial announcements, voice alerts, and Bluetooth audio streaming powered by the LiteWing ESP32 platform.

  • Pair the JDY-62 Bluetooth module as a Bluetooth audio receiver.
  • Feed the audio signal into the PAM8403 amplifier.
  • Drive the 2W 8Ω speaker for audible aerial playback.
  • Power everything via a 3.7V–5V boost converter from the drone's VBUS pin.
  • Pair your smartphone → stream audio → fly and announce. No code needed.

Overview of Drones with added Loudspeaker Systems

The drone is an unmanned aerial vehicle integrated with a loudspeaker system, allowing it to transmit live voice announcements, music, and various audio alerts during flight operations. 

A drone that has an integrated wireless sound system has all of these components built right into the frame of the craft itself, providing a mobile public address system from any location within the drone’s flight range. This technology can easily be used in areas where traditional ground-level sound systems may not be able to reach their intended audience effectively.

Components Required for the Bluetooth Speaker Drone

To add a drone speaker system to the LiteWing drone, a few basic hardware components are needed. These parts help in receiving wireless audio, amplifying the sound, and supplying proper power to the system. The list below shows all the components used in this project and their purpose.

ComponentFunction
LiteWing DroneReceives wireless audio data via Bluetooth from a mobile device
PAM8403 Audio AmplifierAmplifies low-power audio signals to drive the external speaker
2-Watt 8Ω SpeakerOutputs audio for real-time announcements and voice playback
3.7V to 5V Boost ConverterSteps up battery voltage to provide stable power supply for the audio system components
Wires Used to connect the Bluetooth module, amplifier, boost converter, and speaker together

Hardware Setup and Wiring Guide

The hardware setup involves connecting the drone with a Bluetooth speaker, audio amplifier, speaker, and boost converter to the LiteWing drone. Proper wiring and power connections are important to ensure stable audio output and safe operation during flight. In this section, we will explain how each component is connected and how the overall system is assembled, as shown in the image below.

LiteWing ESP32 drone with loudspeaker hardware wiring diagram — JDY-62 Bluetooth module connected to PAM8403 amplifier, 2W 8-ohm speaker, boost converter, and drone VBUS and GND pins

The image shows the hardware connections for integrating a BLE speaker system with the LiteWing drone.

Key Wiring Points at a Glance

  • The JDY-62 Bluetooth module connects to the PAM8403 amplifier, which then drives the 2W speaker. In this connection, the red and black wires are used for the power supply, while the yellow wire carries the audio signal and is connected to the right audio input of the amplifier.
  • A 3.7V to 5V boost converter powers the amplifier and speaker to ensure a stable voltage.
  • All components are connected to the LiteWing ESP32 drone through the GND and VBUS pins for power.

This setup allows the drone to receive audio via Bluetooth and play it through the speaker while flying.

How the LiteWing Bluetooth Speaker Drone System Works

The LiteWing drone with Bluetooth speaker system works by combining wireless communication, audio processing, and flight control to create an interactive aerial platform. Here’s how it functions step by step:

Wireless Audio Reception

The JDY-62 Bluetooth module acts as the audio receiver. When paired with a mobile device, it receives audio signals wirelessly using Bluetooth. This allows you to stream drone announcements, music, or voice messages directly to the drone while it is flying.

JDY-62 Bluetooth module paired with mobile smartphone for wireless audio streaming to LiteWing drone speaker system

Audio Amplification

The low-power audio signal received from the JDY-62 module is not strong enough to drive a speaker directly. The PAM8403 audio amplifier boosts this signal, ensuring that the output sound is loud and clear for real-time announcements.

Power Supply Management

The drone’s battery voltage (typically 3.7V) is stepped up to a stable 5V using the boost converter. The VIN+ of the boost converter is connected to the VBUS of the drone, ensuring that both the Bluetooth module and the amplifier receive consistent power for uninterrupted operation, even while the drone is flying.

Audio Output

The amplified signal is sent to the 2-Watt 8Ω speaker mounted on the drone. The speaker plays the received audio clearly, allowing the drone to deliver announcements, alerts, or interactive messages from the air. In real-world testing, the drone speaker is clearly audible at typical low-altitude flight heights, making this an effective solution for short-range aerial drone announcement applications such as event broadcasts and safety alerts.

Integration with the Drone

The entire audio system is lightweight and carefully integrated with the LiteWing drone with a loudspeaker. Wires connect the Bluetooth module, amplifier, and speaker, while the ESP32 flight controller continues to manage drone navigation. This ensures that the drone can fly normally while also functioning as a flying audio communication platform.

Working Demonstration

In the working video, you can see the LiteWing drone flying while playing audio in real time through the Bluetooth speaker system. It clearly shows how the drone connects to a mobile phone via Bluetooth and broadcasts voice messages from the air. This video gives a practical view of the setup in action and helps you understand how the system performs.

In our article DIY Gesture Control Drone using Python with LiteWing and ESP32,  we built a gesture-controlled system ourselves using an ESP32 and MPU6050 sensor to wirelessly control a LiteWing drone via Bluetooth and Python, and you can try it yourself if you're passionate about innovative DIY tech projects.

Real-World Applications of a Loudspeaker Drone

The ability to broadcast audio from the air makes a loudspeaker drone uniquely versatile across a wide range of industries and use cases. Here are the primary applications of this drone announcement platform:

  • Event announcements and public messaging
  • Safety alerts and emergency notifications
  • Tour guidance and interactive experiences
  • Advertising and promotional campaigns
  • Search and rescue communication
  • Educational demonstrations
  • Creative content and entertainment

Troubleshooting Drone Restarting Issue

Connect the VIN+ of the boost converter to the drone’s VBUS pin instead of the 3.3V pin to prevent restarting problems. This is necessary because the 3.3V power line cannot supply enough current for the boost converter and audio components, which causes the drone to reboot. The VBUS pin provides a more stable and higher current power supply, allowing the system to operate smoothly.

SymptomLikely CauseSolution
Drone resets on power-upInsufficient current from 3.3V pinMove boost converter VIN+ to VBUS pin
No audio outputJDY-62 not paired / wrong audio channelRe-pair device; confirm yellow wire is on R+ input of PAM8403
Drone unstable or driftingAdded weight unbalanced on frameRedistribute speaker and module mass symmetrically; keep total added weight under 25 g

Frequently Asked Questions: Drone with Loudspeaker

⇥ 1. How much weight can the LiteWing drone lift?
The LiteWing drone can typically lift around 20 to 30 grams of additional payload, depending on battery and motor performance. For stable flight, it is recommended to keep the added weight as low as possible.

⇥ 2. Is a boost converter mandatory for this setup?
Yes, a boost converter is recommended because the drone battery provides around 3.7V, while the Bluetooth module and amplifier require a stable 5V supply for reliable operation.

⇥ 3. Can I use a different Bluetooth module instead of JDY-62?
Yes, you can use other Bluetooth audio receiver modules, but make sure they support audio output, work on low power, and are lightweight to avoid affecting the drone’s flight performance.

⇥ 4. Do I need to write any code to use the Bluetooth speaker system
No, coding is not required. The system works directly through Bluetooth pairing, allowing audio to be streamed from a mobile device without any programming.

⇥ 5. What precautions should be taken while adding extra hardware?
Keep the added components lightweight, use proper soldering to make strong and reliable connections, ensure a stable power supply, and avoid blocking the propellers or airflow to maintain safe and stable flight.

⇥ 6. What Module Is The Best For A Drone Speaker?
The excellent Bluetooth audio modules available make them ideal choices for drone speakers, as they typically offer wireless audio streaming, very low power draw (3.3 to 5V) and very lightweight (important for maintaining flight performance). All Bluetooth audio modules provide standard analogue audio outputs, allow for Bluetooth pairing, and draw less than 100mA in their operating mode, so any one of these will work with your Bluetooth speaker build.

⇥ 7. What Amplifier Should Be Used For A Drone Speaker?
The PAM8403 Class D stereo amplifier would be the best option to power a drone speaker. It will operate on 5V power, has excellent power efficiency (Class D), has a weight of only a few grams, and provides 3W per channel (more than enough to power a two watt 8Ω speaker at outdoor listening levels). It also has a low idle current; therefore, this will help reduce the overall impact of the amplifier on a drone's flight time.

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Reverse Polarity Protection Circuit Using P-Channel MOSFET

Submitted by Vishnu S on

You’ve just finished assembling an electronic project and are ready to power it up, only to realize the battery might be connected backwards. In an instant, a simple mistake can destroy hours of work. Reverse polarity is one of the most common causes of circuit failure, from hobby projects to industrial systems. The good news is that a well-designed reverse polarity protection using MOSFET technique can guard every circuit you build, with near-zero efficiency penalty.

A common way to protect a circuit from incorrect power connections is to use a diode, but it wastes energy and generates heat even when connected correctly. This can be a problem for low-voltage devices like battery-powered gadgets. A smarter solution is reverse polarity protection using a MOSFET, which acts as a small electronic switch that only lets power flow the right way, wastes very little energy, and helps the battery last longer. If you want to learn more about MOSFETs, how they’re constructed, their types, and how they work, check out this article: “What is MOSFET: Its Construction, Types and Working.”

Want to learn more about  Electronic Circuits and practical project designs? Visit our page for easy tutorials and real-world applications. Start building smarter and safer electronics today!. A smarter solution is reverse polarity protection using a P-channel MOSFET, which acts as an electronically-controlled switch that conducts only under correct polarity, introduces a voltage drop of less than 0.1 V, and helps the battery last longer.

What you will learn: How to design a reverse polarity protection circuit using a MOSFET, why a P-channel MOSFET outperforms a series diode, how to add Zener gate protection for high-voltage environments, and how to select the right MOSFET for your supply voltage.

Understanding Reverse Polarity and Why Protection Matters

Reverse polarity occurs when the positive and negative terminals of a power supply are connected incorrectly to a circuit. This can happen due to:

  • Incorrect battery installation
  • Miswired connectors
  • Accidental connection of the wrong polarity power adapters
  • Human error during prototyping or field installation
    Without protection, reverse polarity can cause immediate component failure, permanent damage to ICs, or even thermal runaway leading to fire hazards.

Components Required for Reverse Polarity Protection Circuit Using MOSFET

The following components are needed to build the MOSFET-based reverse polarity protection circuit.

Components NameQtyPurpose
P-Channel MOSFET
(IRF9710)
1Main switching element for reverse polarity protection
Diode
(IN4007)
1Blocks current when power is connected in reverse.
Gate Resistor
(1k ohms)
1Limits gate current and stabilizes MOSFET switching
DC Power Supply / Battery1Provides input power to the circuit
Load (LED / Microcontroller / Motor)1Used to test circuit operation
Breadboard1Used for circuit assembly
Connecting WiresAs requiredUsed for making electrical connections

Traditional Diode-Based Reverse Polarity Protection

The simplest method of reverse polarity protection uses a diode connected in series with the positive supply line. When the power supply is connected with the correct polarity, the diode becomes forward-biased and allows current to flow, with a typical forward voltage drop of around 0.7V. When the supply is connected in reverse polarity, the diode becomes reverse-biased and blocks the current flow, preventing current from reaching the circuit and protecting the connected components from damage.

 Diode Based Reverse Polarity Protection Circuit Diagram

Although this method provides basic protection, it is not energy efficient. The forward voltage drop across the diode results in continuous power dissipation and reduced available voltage at the load.

Diode Method — Efficiency Calculation

For a 12V system operating at 500mA load current:

Power Loss = 0.7V × 0.5A = 0.35W
Efficiency Impact = (0.7 / 12) × 100% = 5.8% voltage loss

This power loss is converted into heat, which can affect thermal performance and battery life in portable systems.
Because diode-based protection wastes power and produces heat, a reverse polarity protection circuit using MOSFET is a better choice. It offers much lower voltage drop, higher efficiency, and improved overall power performance, making it ideal for battery-powered and high-current applications.

Reverse Polarity Protection Circuit Using MOSFET (P-Channel)

A P-channel MOSFET connected in series with the positive power line, with its gate connected to ground through a pull-down resistor, provides efficient reverse polarity protection with very low voltage loss. When the power supply is connected correctly, the gate to source voltage becomes negative, which turns the MOSFET ON and allows current to flow with very low resistance. When the supply polarity is reversed, the gate to source voltage becomes positive, keeping the MOSFET OFF and blocking the current flow. The internal body diode is oriented to prevent current flow during reverse connection, providing additional protection and ensuring reliable circuit operation.

P-channel MOSFET reverse polarity protection circuit — IRF9710 with gate pull-down resistor and 1N4007 blocking diode. VGS controls turn-on automatically based on supply polarity.

Step-by-Step Circuit Assembly

  • Place the IRF9710 P-Channel MOSFET on the breadboard and find, using the datasheet pin-out, where the Source (S), Gate (G) and Drain (D) are located.
  • At the same time, connect a resistor of 1k ohm from the Gate to the Ground this is the pull-down that allows the Gate Voltage to be lower in value relative to Drain (assuming power is being applied to Drain).
  • If you connect a 1N4007 diode in the Gate Bias path with the cathode connected to the Gate and the anode connected to Gnd, this will prevent there being reverse Gate Voltage when the power supply is reversed in polarity.
  • Now connect the load (for example: LED + 470-ohm resistor, or an Arduino board using a similar circuit) between the Drain rail and GND.
  • So when the power is applied with the correct polarity, the load (whether it be an LED or another load) will run as it should. If the power's polarity isn't correct, the load will not work.

MOSFET Method - Efficiency Calculation

To understand the efficiency advantage of MOSFET-based reverse polarity protection, consider the same 12V system operating at a load current of 500mA. Compared to diode-based protection, the MOSFET introduces significantly lower resistance in the current path, resulting in much smaller voltage drop and reduced power dissipation. This directly improves overall system efficiency and minimizes thermal losses, as shown in the following calculation.

Voltage drop = 0.5A × 0.1Ω = 0.05V
Power loss = 0.5A × 0.05V = 0.025W
Efficiency impact = (0.05/12) × 100% = 0.4% loss

Comparison: Diode vs MOSFET Reverse Polarity Protection

To clearly see the difference between diode protection and MOSFET protection, we can compare how both methods perform in real circuits. Even though both protect against wrong power connections, they differ in power loss, heat generation, and efficiency. The table below shows these main differences.

FeaturesDiode MethodMOSFET Method
Voltage DropHigh (~0.6–0.8 V)Very Low (~0.05–0.15 V)
EfficiencyLowHigh
Heat LossHigh Very Low
CostCheapModerate
Current HandlingLimitedHigh
ReliabilityBasic protectionMore reliable protection

Working Demonstration

In this video, both the diode-based protection circuit and the MOSFET-based protection circuit are tested to show their real-time behavior. When the power supply is connected correctly, both circuits allow current to flow and power the load. However, when the polarity is reversed, both circuits block the current and protect the connected components. The key difference can be observed in performance: the diode circuit shows a noticeable voltage drop and slight heating, while the MOSFET circuit delivers almost full supply voltage with very low power loss. This practical demonstration clearly shows why MOSFET-based reverse polarity protection is more efficient and reliable for modern electronic applications.

Enhanced P-MOSFET Reverse Polarity Protection with Zener Gate Clamping

The enhanced P-MOSFET reverse polarity protection circuit improves on the basic design by adding a Zener diode to protect the MOSFET gate from excessive voltage. In the simple MOSFET circuit, the gate voltage directly depends on the input supply. When higher input voltages or sudden spikes occur, the gate-to-source voltage can exceed safe limits and damage the MOSFET. The basic P-channel MOSFET reverse polarity protection circuit works well for supplies below ~20 V.

 MOSFET Reverse Polarity Protection with Gate Zener

How the Zener Diode Protects the Gate

By adding a Zener diode, the gate voltage is clamped to a safe level, preventing overvoltage stress on the MOSFET. This makes the circuit more stable and reliable, especially in high-voltage or automotive and industrial applications. While the enhanced circuit uses one extra component, it provides better protection, improved durability, and safer long-term operation compared to the basic MOSFET-based reverse polarity protection circuit.

FeatureSimple CircuitZener Protected Circuit
Reverse Polarity ProtectionYesYes
Gate Voltage ProtectionNoYes
Suitable for High VoltageNoYes
Component CountLowSlightly Higher
ReliabilityMediumHigh


If you want to learn more about this enhanced circuit with the zener diode  and see a detailed explanation, take a look at this article, “Reverse Polarity Protection Circuit”

How to Choose the Right MOSFET for Reverse Polarity Protection

Selecting the correct MOSFET for reverse polarity protection is critical for reliable and efficient operation. The following parameters should be checked from the datasheet before committing to a device:

ParameterWhat to CheckRecommended Value
VDS(max)Must be greater than maximum supply voltage plus transient spikes≥ 1.5 × Vsupply
VGS(th) (threshold)Must turn ON fully at your supply voltage; choose logic-level MOSFETs for 3.3 V/5 V< Vsupply / 2
RDS(on)Lower is better — directly sets power loss and voltage drop< 0.1 Ω for ≤5 A; < 0.01 Ω for ≥20 A
ID(max)Must exceed peak load current with margin≥ 2 × maximum load current
VGS(max)Determines whether a Zener gate clamp is neededTypically ±20 V; add Zener if Vsupply > 15 V

Real-World Applications of MOSFET Reverse Polarity Protection

The reverse polarity protection MOSFET circuit is a universal building block. The following applications benefit directly from the near-zero voltage loss it provides:

  • Battery-powered devices
    Protects gadgets when batteries are connected the wrong way.
  • Microcontroller projects
    Keeps boards like ESP32 and Arduino safe during testing and development.
  • IoT and smart devices
    Prevents damage in smart home sensors and automation systems.
  • Car electronics
    Protects circuits in vehicles from accidental reverse battery connection.
  • Power supply inputs
    Keeps adapters and power modules safe from wrong polarity connections.
  • Motor circuits
    Protects motor drivers and controllers from wiring mistakes.

Conclusion

In conclusion, protecting circuits from wrong power connections is essential. While diode-based solutions work, they waste energy and generate heat. Reverse polarity protection circuit using a MOSFET provides a low-loss, efficient alternative that blocks reverse current, reduces heat, and extends battery life, making it ideal for both hobby and commercial projects. A well-designed reverse polarity protection circuit using a MOSFET resolves both issues: it conducts with a voltage drop of less than 0.1 V, generates negligible heat, handles high currents with the right device selection, and adds only two or three low-cost components to any design. Whether you are building a hobby project, a commercial IoT device, or an automotive accessory, P-channel MOSFET reverse polarity protection is the engineering best practice that every power input stage should include. Therefore,  P-channel MOSFET reverse polarity protection should be considered a best practice in all power input stage designs, regardless of whether they are for a hobby project, commercial IoT device, or automotive accessory.

Frequently Asked Questions on Reverse Polarity Protection using MOSFET

⇥ 1. Can this circuit be used with batteries?
Yes, it is ideal for battery-powered devices because it reduces power loss and heat generation.
⇥ 2. Is MOSFET-based protection safe for high current circuits?
Yes, if the correct MOSFET is selected, it can safely handle high current loads.
⇥ 3. Can I use an N-channel MOSFET for reverse polarity protection?
Yes, you can use an N-channel MOSFET, but the circuit is more complex. It is usually placed on the ground side, and using it on the positive side requires extra control circuitry. For simple designs, a P-channel MOSFET is easier to use.
⇥ 4. Is it better to use a MOSFET instead of a diode for reverse polarity protection?
A MOSFET provides more efficient reverse polarity protection than a diode because its voltage drop is much lower (typically 0.05–0.15 V versus 0.6–0.8 V). This greatly reduces power dissipation and heat generation, especially in high-current applications.
Therefore, a MOSFET is preferable in battery-powered systems where efficiency and maximum available voltage are important.
⇥ 5. How can a P-Channel MOSFET be used to provide reverse polarity protection?
A P-channel MOSFET is placed in series with the positive supply rail for reverse polarity protection. With correct polarity, a negative VGS turns it on and allows current to flow. If polarity is reversed, VGS becomes positive, turning it off and blocking reverse current.
⇥ 6. Can this Protection Circuit Work with Arduino or ESP32 Boards?
Yes! Use a logic level P-MOSFET  (e.g., AO3401, VGS(th) ≈ −1 V) on the 5 V or 3.3 V rail that powers the microcontroller board's VIN pin. The MOSFET will fully turn ON at these low voltages, provide only approximately 1-5mV of voltage drop, and completely protect the board from reverse power connection without any effect on the normal operation of the board.
⇥ 7. Why do some circuits include a Zener diode on the gate of a P-MOSFET?
MOSFET gates are typically limited to about ±20 V VGS, and voltage transients can exceed this rating. A Zener diode between gate and source clamps VGS to a safe value. This protects the MOSFET from overvoltage damage.

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