In a recent YouTube video, creator Will Cogley unveiled a fully 3D-printed robotic animatronic head with lifelike silicone skin. The project is a blend of engineering and artistry, showcasing advancements in animatronics, 3D printing, and open-source design. You can explore his YouTube channel, Will Cogley, to watch this video and also check out other free open-source projects he has built previously.
The animatronic head is designed using Onshape for CAD and Blender for 3D modeling, and has a modular structure with silicone skin attached via magnetic panels which looks really cool in the video. The creator has managed to simplify the design and assembly which also enables seamless part replacements. The head is powered by 14 servos and looks straight out of a Sci-Fi movie with facial movements such as eyebrow raises, lip-syncing, and tongue articulation. Despite challenges in casting the silicone skin (material waste and curing issues) Will show how he successfully managed to achieve a hyper-realistic finish.
What sets this project apart is its open-source philosophy. Will plans to release the STL files and source code to the community soon. He also intends to offer premium add-ons, including customizable eyeballs for enhanced realism. This animatronic head exemplifies how accessible technology and creativity can democratize advanced robotics for enthusiasts and researchers alike.
