Transformerless Power Supply

power

ByJayant 67

Transformerless Power Supply

Generating Low voltage DC, from the 220v or 110v AC mains, is very useful and necessary in the field of electronics. Low voltage DC, like 5v, 6v, 9v, 12v, is used in electronics circuits, LED bulbs, toys and many household electronics items. Generally batteries are used to power them, but they need to be replaced time to time, which is not cost effective and also takes our time & energy. So the alternative is to generate the DC from AC mains, for which there are many AC-DC adapters are available, but what circuitry they are using inside?

 

The easy and straight forward approach is to use step-down transformer to low down the AC, but the disadvantages of using transformer are that they expensive in cost, heavy in weight and big in size. We have already covered this type of AC to DC conversion, using Transformer in this article Cell Phone Charger Circuit. And yes, we can also convert the High voltage AC into Low voltage DC, without using the Transformer, this is called Transformerless power supply. The main component of a Transformerless power supply circuit is Voltage dropping capacitor or X-rated capacitor, which are specially designed for AC mains. This X rated capacitor is connected in series of Phase line of AC, to drop the voltage. This type of Transformer less power supply is called Capacitor Power Supply.  

 

X-Rated Capacitor

As mentioned they are connected in series with phase line of AC to lower down the voltage, they are available in 230v, 400v, 600v AC or higher ratings.

x rated capacitors

Below is the table for output current and output voltage (without the Load), of different values of X-rated capacitors:

Capacitor Code

Capacitor value

Voltage

Current

104k

0.1 uF

4 v

8 mA

334k

0.33 uF

10 v

22 mA

474k

0.47 uF

12 v

25 mA

684k

0.68 uF

18 v

100 mA

105k

1 uF

24 v

40 mA

225k

2.2 uF

24 v

100 mA

 

Selection of voltage dropping capacitor is important, it is based on Reactance of Capacitor and  the amount of current to be withdrawn. The Reactance of the capacitor is given by below formula:

X = 1 / 2¶fC

X = Reactance of Capacitor

f = frequency of AC

C = Capacitance of X rated capacitor

We have used 474k means 0.47uF capacitor and frequency of AV mains is 50 Hz so the Reactance X is:

X = 1 / 2*3.14*50*0.47*10-6 = 6776 ohm (approx)

Now we can calculate the current (I) in the circuit:

I = V/X = 230/6775 = 34mA

So that’s how the Reactance and Current is calculated.

 

Circuit Explanation

Circuit is simple, Voltage dropping capacitor of 0.47uF is connected in series with Phase line of AC, this is a non-polarised capacitors so it can be connected from any side. A 470k ohm resistor is connected in parallel of Capacitor, to discharge the stored current in the capacitor when circuit is switched off, thus preventing from electric shock. This resistance is called Bleeder resistance.

Transformerless Power Supply Circuit Diagram

Further Bridge rectifier (combination of 4 diodes) has been used to remove the negative half component of AC. This process is called the Rectification. And 1000uF/50v capacitor has been used for Filtration, means removing the ripples in resulted wave. And finally a Zener diode of 6.2v/1w is used as voltage regulator. As we know this circuit provides approx. 12v output (see the table above), so this Zener diode regulate it to approx. 6.2v voltage and flow back the extra current. A different value of Zener diode can also be used for desired voltage like 5.1v, 8v etc. An LED is connected for indication and testing purpose. R3 (100 ohm) is used as a current limiting resistor.

Use 1 Watt or above (5w) rating resistor, especially resistor R4. Otherwise it will burn after some time. They are usually thicker than usual resistor. Below is the diagram for different type of resistors: 

100 ohm resistors

Advantages of this transformerless power supply over transformer based supply are that: It is cost effective, lighter and smaller.

 

Notes

  • Make it on your own risk, its extremely dangerous to work with AC mains without proper experience and precaution. Do take extreme caution while building this circuit.
  • Don’t replace X-Rated capacitor with normal capacitor, otherwise it will burst.
  • If more output voltage and output current is required then use different value of X-Rated capacitor, according to the table.
  • Only use 1 Watt or above (5w) rating resistor and Zener diode.
  • A 1 ampere fuse can also be used before X-rated capacitor, in series with phase line, for safety purpose.
  • IC voltage regulator can also be used in place of Zener diode for voltage regulation.

Comments

  • HPB's picture
    HPB
    Feb 03, 2016

    Under "Circuit Explanation" circuit diagram, the 400Vac X rated capacitor output
    should be connected to mid-point between D1 and D2.
    I believe this was in error, as components with twisted connections by
    orange multimeter shows correct and intended circuit.

  • Jayant's picture
    Jayant
    Feb 06, 2016

    Connections in Circuit diagram and in Image (with orange multimeter), both are same and correct. Please check carefully.
    Thanks

  • fayyaz's picture
    fayyaz
    Apr 11, 2016

    sir HPB is correct there is mistake in circuit diagram

  • Ouroborus's picture
    Ouroborus
    Apr 25, 2016

    Yeah, the schematic doesn't match the demonstrated circuit. D1-4 make up a bridge rectifier. AC goes in between D1/D2 and also D3/D4. DC ground is between D1/D3 while +V is between D2/D4. The schematic shows C1/R1 incorrectly connected between D1/D3 when it should be connected between D1/D2.

  • ramallogg's picture
    ramallogg
    May 26, 2016

    Normally the resistors usually withstand 100 V, so you would have to place two series resistors of the same value (each of half the original value). Unless otherwise specified.
    Should correct the circuit.

  • SOUMYA RANJAN SHARMA's picture
    SOUMYA RANJAN SHARMA
    Jun 29, 2016

    Your explanation is very helpful sir . THANK YOU

  • Robert Clark's picture
    Robert Clark
    Jul 29, 2016

    Could you run this converter, or any AC/DC adapter, backwards to attach a battery to the output leads and get AC out of the plug?

    Bob Clark

  • michael's picture
    michael
    Feb 09, 2018

    nope sir, thats so imposible

  • kalu giri's picture
    kalu giri
    Sep 06, 2016

    Sir i am so happy to read this information
    And i request you sir please give some information about cfl circuit.
    Thanks

  • sajjad's picture
    sajjad
    Sep 08, 2016

    What's the purpose of using R4?
    Is that possible to use a 7K ohm 7watts resistor instead of C1?

  • Cornelius 's picture
    Cornelius
    Sep 17, 2016

    Jayant, thanks for the information.

    What's the purpose of R2?

  • lakshmipathi 's picture
    lakshmipathi
    Oct 13, 2016

    Dear sir,
    I want to give connection to 60led light's 4mm,so much capacitor, filter, resistance. .pls tell me sir. .
    But I have tried with 474k 400 v ,filter 250v 10uf..470 k resistance. ...but light getting hot. ..

  • Nishant's picture
    Nishant
    Oct 26, 2016

    Dear SIr;

    I want transformer less 12 V 2 Amp Current ,

    but when i use the high value capacitor the current is become very less than the required value.
    kindly provide me your suggestion how to improve the Current in the ckt.

  • Maddy's picture
    Maddy
    Oct 28, 2016

    Try to include 2 or 3 more same value capacitor in parallel with C1, and always proceed with caution as it involves AC mains.

  • Ezeugo's picture
    Ezeugo
    Nov 01, 2016

    Nice work. I've tried it and it worked. But my problem is that the circuit has a flow back current from the battery when not charging

  • odeta christian's picture
    odeta christian
    Nov 07, 2016

    Thank you sir, i try the circuit and is working well, please i need your full name so that i can refer you i my work.

  • Aqib Shahzad's picture
    Aqib Shahzad
    Nov 16, 2016

    I want to ask about the x-rated capacitors voltage output...
    how can we calculate its output voltage? like in given table you have put the voltage values (4v, 12v ,24v) of different capacitors.
    and when finding currents we divide the reactance with 230V, does capacitor drop all input voltages of circuit? then how output voltages produces....???

  • Abhishek's picture
    Abhishek
    Dec 01, 2016

    Capacitor doesn't drop all the voltage, it drops to a value given in the table.

  • Mikhinmyintta's picture
    Mikhinmyintta
    Apr 03, 2017

    Nice explanation, one more question, please, How to determine voltage drop of capacitor? or bridge input AC voltage? Thanks in advances...

  • Volkan's picture
    Volkan
    Jan 04, 2017

    1K resistor connected to LED described as 100 ohm in text. Must be 100 ohm in circuit.

  • Rajneesh's picture
    Rajneesh
    Feb 11, 2017

    Thanks a lot for the simplest, cheapest and easiest circuit. However I am little confused about the Voltage Output you have tabled against each x-rated capacitor?
    We can calculate the Current as you did, but what about the Output Voltage? Please explain as it is a very important part in further expansion of the circuit.
    Regards

  • Craig wroth's picture
    Craig wroth
    Feb 13, 2017

    This design is not considered safe. So do not use for DIY. If you design electronic for a living (like me) then there will be places it can be safely used. But they are limited.

  • Craig wroth's picture
    Craig wroth
    Feb 13, 2017

    This is not considered safe. Due to potential for low voltage rail becoming hazardous. Do not use for DIY.

  • Walakira Andrew's picture
    Walakira Andrew
    Mar 17, 2017

    What load can i connect on to the circuit?

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    The max load is determined by the capacitive reactance. Xc = 1/2pi*f*c where f = frequency and c is in microfarads. Also remember that mains voltages are RMS voltages. To get the proper capacitor voltage rating, multiply the mains voltage by 1.414 (to get peak-to-peak voltage).

  • Biju Michael's picture
    Biju Michael
    Mar 29, 2017

    How do recognized normal and x rated capacitors in normal look can i use DEC/MED/J0 1.K400 polyester capacitor?

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    One can use any polyester capacitor provided one calculates the proper voltage rating required. This is done as follows: Take the available mains voltage and multiply it by 1.414 to get the peak-to-peak voltage. I usually add a safety margin as well to compensate for surges. Thus, if the local mains voltage is 110Vac, then one can use a capacitor rated at 250V (minimum rating !). If the local voltage is 240Vac, then one can use a capacitor rated at 400V (minimum rating !). Since I live in an area that has a 240V AC supply, I prefer to use a cap with a 630V rating (added safety margin).

  • Mr Vick's picture
    Mr Vick
    Apr 15, 2017

    I designed the circuit but I measured 180v across the output terminals!! Am wondering why!!

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    Voltage is load dependent !! The closer one comes to the maximum available current, the lower the voltage. This why this type of circuit must always be designed with the load in mind. Open circuit gives maximum voltage across the terminals !!

  • Chinmay 's picture
    Chinmay
    May 11, 2017

    Few of people are getting confused because of the rectifier part as they are much familiar with the rectifier configuration shown in image in twisted form but the combination in circuit diagram is also perfect so no need to to think about it. It's perfect and working flawlessly.
    Thank you Circuit digest.

  • Balaji's picture
    Balaji
    Jul 20, 2017

    how to increase amps this circuit and loading time auto matic a reduced voltage how to resolve the problem

  • Dickson's picture
    Dickson
    Sep 15, 2017

    How can I increase the current.
    Thank you

  • Aswinth Raj's picture
    Aswinth Raj
    Sep 15, 2017

    Since the value of the X-rated capacitor in this project is 474k the current is limited to 25mA. You can choose other value of capacitor as explained in the table aobe to increase current 

  • manivasan's picture
    manivasan
    Oct 03, 2017

    Ok. But, if i choose a higher value capacitor the voltage also getting varied. I want a same voltage level that 12 v and the increased current value. if it is possible......

  • Rotimi's picture
    Rotimi
    Aug 05, 2017

    I think there is error in the conversion of 105k and 225k. It should be 0.1uf and 0.22 uf respectively and not 1 uf and 2.2 uf as stasted in the table.

  • Muhammad Fahad Kukda's picture
    Muhammad Fahad Kukda
    Aug 27, 2017

    sir which calculation through we putting the resistor in parallel through capacitor and after bridge how we putting the capacitor of value and resistor for filteration.
    for example if i need 5 volt and 3 ampere so what calculation is i perform through resistor and capacitor as after bridge for filteration.

  • chandrika's picture
    chandrika
    Sep 06, 2017

    can we use 2 zener diodes and 2 normal diodes in place of 4 normal diodes???

  • Aswinth Raj's picture
    Aswinth Raj
    Sep 07, 2017

    No,

    The function of a Zener diode is totally different that that of a Normal diode. Use only normal diodes for this project

  • manivasan's picture
    manivasan
    Oct 03, 2017

    Any one can explain how the calculation are done. And how can i change the output current and voltages. if there is a formula can you please share me... And how can i simulate the above circuit in MATLAB, also i dont know how to simulate X - Rated capacitors in MATLAB Software. Thankink You..

  • manissh dixit's picture
    manissh dixit
    Oct 15, 2017

    sir kindly provide the 5 volt 2 ampere transformerless power supply

  • AISHA's picture
    AISHA
    Oct 16, 2017

    You have to use the SMPS method to get 5Volt 2A. This method will not work

  • Pandurang Padghan's picture
    Pandurang Padghan
    Oct 16, 2017

    Hi sir, Your explaination is too good.I have cleared my doubt by refering your explaination . Thank you!

  • Arun's picture
    Arun
    Oct 21, 2017

    Hai sir,
    I'm using 100ohm 1Watt resistor as R4, but it starts to hot and burning..why it is happening...if i did'nt use R4, c2 getting hotter..please help me.

  • Simon's picture
    Simon
    Nov 27, 2017

    Hi,
    How long can this circuit run at a time? I mean how long does it take to overheat and burn?

    Can I run this for a whole week without unplugging?

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    Assuming proper voltage rating for the capacitor, and a current limited load, one can run it forever. For example: I use a simpler version (no zener, etc) to run a 3W LED downlight, and it has been running now for 3 years continuously. Just do not short-circuit the circuit. There must be a load.

  • Peter's picture
    Peter
    Dec 11, 2017

    Although within the circuit there is only few volts output, BETWEEN the whole circuit, and the REST of the world, and that means your floor, your walls and yourself, there can be full mains voltage! 230 V RMS (320 V peak) I understand that purpose of resistor on the other mains line is to create another safety barrier in case phase would end up on this side of the circuit but remember components fail sometimes. That's why power supplies meant for end users are always galvanically separated from mains voltage.

  • Aswinth Raj's picture
    Aswinth Raj
    Dec 11, 2017

    True that, the circuit is only for understanding the concept and does not serve any practical value

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    No practical value ? All LED down-lights and several LED emergency lights use this very principle.

  • Aswinth Raj's picture
    Aswinth Raj
    Jan 01, 2018

    Yes they do, by practical value I meant that it could be used as such without any development. Like its not safe to handle AC like this. A PCB would be mandatory or at least a perf board 

  • Natsajalam's picture
    Natsajalam
    Dec 26, 2017

    Hi CD

    A question: Is it necessary for R4 to be 100 ohms or coult it be higher, like 1K ohm?
    Aprecciate your help and your time. Thanks.

  • Wizzard's picture
    Wizzard
    Jan 01, 2018

    If one increases the value of R4, one simply decreases the amount of available current. Effectively, one is adding resistance to the capacitive reactance. (Xc + R)

  • Natsajalam's picture
    Natsajalam
    Jan 04, 2018

    Ok, I see it now, thanks

  • Shridhar's picture
    Shridhar
    Feb 26, 2018

    I have a mini inverter for 3 cfl lamps.the stepdown transformer has been burnt.shall i use this circuit instead of tranformer to my inverter? Plz help me.

  • Nilanjan Roy's picture
    Nilanjan Roy
    Mar 05, 2018

    can i use 400 volt 684 j ?????

  • Mhsal's picture
    Mhsal
    Mar 05, 2018

    what happens if I use 1000uf-16v capacitor instead of 50v? I want to use smd parts and 16v is more convenient for me. would it cause a problem?

  • Aswinth Raj's picture
    Aswinth Raj
    Mar 05, 2018

    No should not use a 16V capacitor in place of 50V. The capacitor will burst. Also this circuit cannot be made using smd components 

  • fazlu's picture
    fazlu
    Mar 22, 2018

    how vollt and am.. out its kit

  • bharav's picture
    bharav
    Apr 16, 2018

    what capacitor value should i select if My load current is 0.7A . Voltage input range is 80-160v AC. ?

  • Nityananda Hazarika's picture
    Nityananda Hazarika
    Apr 26, 2018

    I want to know what are the drawbacks of this circuit?

  • Pankaj's picture
    Pankaj
    May 05, 2018

    1st great creative idea sir, I enjoy your article on Transformerless Power Supply. I want to know, what is purpose of R4 Resistor on second line of main and what Happened, absence of R4 in this circuit .
    Kindly Waiting Your Reply. have a great day

  • Dheeraj Singhal's picture
    Dheeraj Singhal
    May 10, 2018

    What is the efficiency if this circuit???

  • Dattatreya's picture
    Dattatreya
    Jun 10, 2018

    is it safety to connect its output(5v) to arduino

  • Hiro_Hamada's picture
    Hiro_Hamada
    Jun 12, 2018

    It is safe but add an overvoltage protection circuit using a zener R, just to stay on safe side 

  • Sunday Christian Ayebaemi's picture
    Sunday Christia...
    Aug 17, 2018

    Please how can we calculate out the DC voltage of a ceramic capacitors thanks

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